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Xtrutech

Rotating Parts

Xtrutech has designed a range of screw elements in Xtra-high wear resistant material for Powder Coatings production that offer optimum performance against cost.

Screw Elements

Xtrutech

Screw Elements

At Xtrutech we manufacture all our wear and/or corrosion resistant screw elements to the highest standards to ensure compatibility with original parts. Screw elements and shafts including feed screws and kneading blocks are available for models from Coperion / W&P, Leistritz, Berstorff, Theysohn, Prism, APV / Baker Perkins, Maris and Clextral equipment.

  • Improve performance by using our premium range of screw elements
  • Screws available for all machine sizes from 16mm to 160mm and all major OEMs
  • Need a new design / customised screw element? No problem, we can design it here at Xtrutech!
  • Emergency breakdown service to reduce downtime
  • Compatibility with original parts at the highest standards of production

Having trouble removing your screw elements? Why not send your shafts to Xtrutech and let our experienced service engineer’s clean, strip and re-configure your screw elements with a fast and efficient turnaround. We will check your existing elements for signs of cracking and severe wear and replace only as necessary.

Screw elements include:

  • Single flight, twin flight and tri-lobe elements
  • Kneading blocks and single mixing paddles or discs
  • High volume intake elements
  • Conveying elements
  • Compression elements
  • Reverse elements
  • Flow splitting elements to mix different viscosities
  • Transition elements from single flight to twin flight
  • Discharge elements
  • Side feeder elements

If you have any questions about the performance of your screw elements, or wear issues you may have, give us a call to discuss your needs and see how we can help you…

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Shafts

Xtrutech

Shafts

Xtrutech offer up-grade solutions to convert round shafts to hexagon or to splined shafts. Additionally, we can either upgrade from the gearbox output shaft or simply modify the shaft couplings. Talk to our experts to determine the most cost-effective way of upgrading your shafts to give improved reliability and performance.

  • We can replace and transform your round, keyed shafts to hex or bi-hex or even splined depending on your processing needs
  • Materials of construction coupled with heat treatments and spline design will improve the reliability of your extruder
  • All shafts produced by Xtrutech are made from the highest performance steel available using trusted manufacturing technology and heat treatments to allow you to get the most from your extruder
  • Hexagon shafts machined from ground round bar are far less prone to fatigue failures than original OEM shafts
  • Reduce shaft breakages by servicing your torque limiter coupling
  • Change to higher strength solid shafts if you are not using the water cooling as this can reduce shaft breakages Round to hexagon / splined shaft conversions are stronger, more reliable and can save time when removing screw elements
  • All shafts produced by Xtrutech are made from the highest performance steel whilst we also offer upgrade solutions to convert shafts to optimise your extruder
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Torque Coupling Spares

Xtrutech

Torque Coupling Spares

The XTS twin Screw Extruder from Xtrutech uses the latest Wrap-flex toque limiter coupling with the latest PLC alarm system to protect your gearbox and shafts from any unforeseen torque overload. Regular XTS preventative services are highly recommended for optimal performance. We carry all critical spare parts and service kits are on hand should you need one.

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Shaft Couplings

Xtrutech

Shaft Couplings

All spline shafts produced by Xtrutech are made from the highest performance steel available using trusted manufacturing technology and heat treatments to transmit the torque form the high-powered drive train that allows you to get the most from your extruder.

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Gearbox Spares

Xtrutech

Gearbox Spares

The XTS range uses a gearbox from PIV’s high torque plastics compounding range which gives Xtrutech many unique features to improve production and has over 50% more installed power than the equivalent APV /Baker Perkins Extruder.

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