Twin Screw Extruder
Designed for High output and efficient Powder Coating production, Xtrutech have assimilated the high free volume clamshell geometry from the APV “MP – PC” machine. With the robustness and reliability of the W&P, ZSK series and further improvements of our own, we have produced the optimum machine for processing powder coatings, in the most efficient and economical way possible.
Improvements on the clamshell barrel have contributed to a decrease in down-time cleaning times. This is partly through the inclusion of a pneumatic gun, which aids in the removal and tightening of a reduced number of barrel bolts, to speed up the opening of the clamshell barrel.
Through a combination of a changes in the position of the feeder, the introduction of a water cooled rectangular feed port and special self-wiping high intake screw profiles. Together they increase feed intake by over 30% and allow for the feeding of fines.View next model
High free volume coupled with high power enhances flexibility in speed, residence time and output
Clamshell barrel providing easy access to the screws and shafts for cleaning and maintenance
A split stuffing box gives quick access to shafts during removal and refitting
High intake screw profiles to optimise feeding of fines and traditionally difficult to feed low bulk density formulations
An industry proven gearbox from PIV to ensure reliability of high torque transmission
Segmented, insert type liners available in corrosion resistant, premium materials to maximise performance against cost
Torque limiter coupling to protect the gearbox, shafts and screws
Oil impregnated brass split bushes to stop the material from flowing backwards towards your gearbox
Super robust backing blocks with excellent control over heating and cooling
- High free volume coupled with high power enhances flexibility in speed, residence time and output
- Clamshell barrel providing easy access to the screws and shafts for cleaning and maintenance
- A split stuffing box gives quick access to shafts during removal and refitting
- High intake screw profiles to optimise feeding of fines and traditionally difficult to feed low bulk density formulations
- An industry proven gearbox from PIV to ensure reliability of high torque transmission
- Segmented, insert type liners available in corrosion resistant, premium materials to maximise performance against cost
- Torque limiter coupling to protect the gearbox, shafts and screws
- Oil impregnated brass split bushes to stop the material from flowing backwards towards your gearbox
- Super robust backing blocks with excellent control over heating and cooling
The XTS Twin Screw Extruder comes with a standard 24L/D Clamshell barrel, for single pass processing of most current formulations including; Functional Pipe Coatings, Re-bar, CAB Textured, TGIC formulations and clear coats and high gloss formulations where a higher output is required. Even 100% fines!
Xtrutech remains a step ahead of our competitors through the customisation and improvement of our Twin-Screw Extruders. Developing the integral Clamshell Barrel design, that provides vital internal access. The nature of this design allows for maximum production potential to be achieved, through the reduction of laborious disassembling, allowing for easy and accessible maintenance.
Additionally, XTS Extruders are complete with Side Feeders and now a 100% of fines can be recycled. In the aim of achieving a more economical design, Xtrutech’s insert style cooling blocks have water channels with 2.5 time’s greater cooling capacity, per zone than any other extruder! Our water-cooling technique is both cost and energy efficient and in turn promotes the reduction of air moisture, prioritising both sustainability and quality. XTS Extruders can be configured to a specification that focuses on the efficiency of your equipment, crafted from quality materials of UK manufacture.
|Model||XTS 19||XTS 24||XTS 35||XTS 44||XTS 56||XTS 65|
|Screw Speed (RPM)||900||900/1200||900/1200||900/1200||900/1200||900/1200|
|Maximum Torque (Nm)||18||45||139||390||684||1030|
|Typical Max Outputs Kg/hr||n/a||120||300||800||1600||2400|
|Average outputs Kg/hr||n/a||80||220||500||1,000||2,000|
Other manufacturers- services
Our services are a tailored experience from training in machine operation, to guidance in process optimisation. We help to evaluate upgrades, assess refurbishments and repairs with ease and expertise.Learn more
With our experienced team of engineers and technicians we can give a personalised and more direct service, with strong communication and a better understanding of what you, as the customer, require to realise the potential of your XTS extruder.Learn more
Xtrutech service contracts
Xtrutech offers exceptional, customised service contracts based around your KPI’s, directed to monitor and improve productivity and to reduce overall down time. Our Xtrucare service contacts enable you to maximise production time and to manage your cash flow effectively.Learn more